Vehicles with Engine Block Heaters: Causes and Precautions

Vehicle fires can originate from various sources, and the use of engine block heaters is among the common risks associated with winter conditions. These devices, primarily used in regions where temperatures fall below freezing, are designed to warm the engine and facilitate its start-up in cold weather.

While engine block heaters are effective in reducing engine wear caused by cold start-ups, they can also pose a fire risk when internal component failures, improper installation, the use of damaged extension cords, or insufficient maintenance are involved.

Main Causes of Fires

Internal Failure of the Engine Block Heater

An internal failure of an engine block heater may occur if its heating element has a manufacturing defect or if improper installation weakens the device. A resistance drop or poor internal contact can lead to overheating, which may ultimately result in a fire.

Damaged engine block heater connector on the engine block following a fire
Damaged engine block heater connector on the engine block following a fire

Mechanical Damage to the Power Cord

The power cord supplies the electrical current required by the engine block heater but is vulnerable to mechanical damage, including:

  • Chafing caused by vibration or contact with moving engine components;
  • Crushing or severing due to entrapment under the hood;
  • Tearing if the vehicle is started without unplugging the engine block heater.

A damaged cord― including cracked insulation, exposed conductors, or a damaged plug― can cause short-circuiting and potentially lead to a fire.

Contamination of the Engine Block Heater Plug: An Underestimated Risk

During winter, contaminants such as de-icing salt can accumulate on the engine block heater plug. In the presence of moisture, these contaminants may:

  • Promote corrosion, which increases electrical resistance and leads to overheating;
  • Create conductive bridges between the terminals, resulting in short-circuiting;
  • Promote the accumulation of ice on the plug prongs and form a resistive contact.

In either case, overheating or electrical arcing may lead to a fire.

Electrical plug corroded by de-icing salt
Electrical plug corroded by de-icing salt
Electrical plug covered with ice
Electrical plug covered with ice

Prevention and Maintenance

To reduce the risk of fires associated with engine block heaters, it is recommended to:

  • Regularly clean and inspect the power cord plug to prevent salt accumulation and promptly detect any mechanical damage;
  • Periodically verify the condition of the power cord and its connection to the engine block heater to ensure it is securely fastened, free of hanging sections, and shows no signs of deterioration;
  • Use an extension cord in good condition, designed for outdoor use and of sufficient gauge for the electrical load of the engine block heater;
  • Ensure the plug is protected with the designated protective cap when unplugged.
Protective cap used to shield the electrical plug from contaminants.
Protective cap used to shield the electrical plug from contaminants.
Properly connected electrical plug.
Properly connected electrical plug.

Key Points to RememberCe qu’il faut retenir

In summary, engine block heaters facilitate vehicle start-ups in cold weather and protect the engine from premature wear. However, several factors—such as internal failure, damaged power cords or plugs, and salt or ice accumulation—can pose a fire risk.

David Aywin

Article by
David Aylwin, ingénieur, CFEI, CVFI

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